1. First, place the egg tray equipment on the horizontal table, do not tilt.
2, then turn on the power, and the temperature of the module up and down, and then wait for the temperature to rise
3. After the machine rises, pull up the upper mold and grind it
4. Pour the prepared slurry into the mold of the machine and close the upper and lower molds. After one to two minutes, a cone can be formed.
5. When the upper die is pulled up and the lower die is pulled apart, the cone will automatically fall into the channel below and slide out
6. Repeat the above process repeatedly, clean the upper and lower molds in time, keep them clean, and then unplug the power plug.
Features:
Imported heating tube assembly for maximum durability. The internal heating tube has a reasonable layout, and the omelet is heated evenly and the color is bright. The installation of adjustable temperature control device, temperature control range 0-360 ° C, egg tray equipment unique gear control, because the step control temperature during the production process heating and cooling control temperature is very accurate, guarantees excellent quality products. It has good safety performance, special high-temperature resistance, long-lasting production and high efficiency. It is the best ideal equipment for producing egg trays in the domestic market.
Sunday, September 29, 2019
Steps for the production of egg trays by egg tray equipment
Egg trays can be found everywhere in daily life, especially when buying eggs and buying fruits online. So how is the egg tray produced? It is usually processed by egg tray equipment. Usually, when we see the finished egg tray, how many steps does it take to produce the egg tray?
First, the pulping process.
This step of pulping does not require the addition of other additives or products that do not require the size. This is very simple, but if you want to add additives or demand, this step is also very important, because adding additives is a means to get other new functions in the egg box, such as Waterproof, so we must strictly control the weight of the additive, and then make it function more rationally. This dough fulfills the demand and then makes the operation complicated and important.
Second, the molding process
This is very important in the forming process. why? Because in the molding process, mainly through the adsorption of pulp molding, there is the problem of the quality of the touched egg, no adsorption (vacuum), the quality will be discounted (such as chicken? Eggs are worse, no patience, no stiffness), all this is not by adsorption Formed, the adsorption force comes from the suction vacuum pump, which is also the power of dehydration. The excessively simple molding die is damaged, and the poor quality is formed too small, so the suction control is especially important.
First, the pulping process.
This step of pulping does not require the addition of other additives or products that do not require the size. This is very simple, but if you want to add additives or demand, this step is also very important, because adding additives is a means to get other new functions in the egg box, such as Waterproof, so we must strictly control the weight of the additive, and then make it function more rationally. This dough fulfills the demand and then makes the operation complicated and important.
Second, the molding process
This is very important in the forming process. why? Because in the molding process, mainly through the adsorption of pulp molding, there is the problem of the quality of the touched egg, no adsorption (vacuum), the quality will be discounted (such as chicken? Eggs are worse, no patience, no stiffness), all this is not by adsorption Formed, the adsorption force comes from the suction vacuum pump, which is also the power of dehydration. The excessively simple molding die is damaged, and the poor quality is formed too small, so the suction control is especially important.
Wednesday, September 25, 2019
Egg tray equipment inspection
Nowadays, the packaging machinery industry is developing rapidly and is the most promising industry in China. At the same time of development, we must constantly improve the performance and quality of our products. In the pulp molding industry, pulp molded packaging is a popular packaging product today, which is favored by its lightweight, good toughness, and environmental protection. So what kind of egg tray equipment is a qualified product? Egg tray equipment inspection needs to pay attention to several directions:
1: Security Safety is the number one factor in all industries and should not be ignored. Whether the mechanical operation is normal and the circuit installation is reasonable. Automated mechanical production is smooth, equipment is regularly checked, and uncertainties are first solved.
2: Operation control The egg tray machine belongs to the assembly line. All the links should be synchronized and accurate, and there should be no leakage. This needs to be slowly corrected to meet your ideal requirements. The control system must be selected well, with long service life and stable operation.
3: Eligibility pass rate is of concern to every industry. High pass rate indicates high production efficiency, high output, and high performance. On the contrary, it means losing money. The quality of egg tart products is not only related to efficiency problems but also related to equipment problems. A good equipment qualification rate is often high.
1: Security Safety is the number one factor in all industries and should not be ignored. Whether the mechanical operation is normal and the circuit installation is reasonable. Automated mechanical production is smooth, equipment is regularly checked, and uncertainties are first solved.
2: Operation control The egg tray machine belongs to the assembly line. All the links should be synchronized and accurate, and there should be no leakage. This needs to be slowly corrected to meet your ideal requirements. The control system must be selected well, with long service life and stable operation.
3: Eligibility pass rate is of concern to every industry. High pass rate indicates high production efficiency, high output, and high performance. On the contrary, it means losing money. The quality of egg tart products is not only related to efficiency problems but also related to equipment problems. A good equipment qualification rate is often high.
How to control the action of egg tray equipment?
The action cycle of the egg tray device, that is, the working mode and process of the egg tray device, can be artificially controlled. The technical requirements for controlling the action of the egg tray equipment are as follows. The action cycle of the egg tray equipment is a cycle of moving down from the mold, suctioning, moving up, cold extrusion, hot pressing, material transfer, etc.
The whole process of the egg tray machine is a sequential process, so it is controlled by the controller to realize the sequential action cycle. The main technical difficulties are:
Since the pulp molding production process involves cold extrusion molding, hot pressing and setting processes, and the two processes cannot be combined, there is a problem that the transfer of the paper molding products is inevitable.
This problem can be solved by a microswitch with programmable coordination control.
When the product is quasi-successful, the transferred product presses the microswitch, and the microswitch sends the receiving information to the programmable controller. If the receiving is successful, the next action is continued, and if the receiving fails, the receiving is repeated three times.
Otherwise, the alarm will be stopped and wait for the operator to continue processing.
The action cycle control of egg tray equipment is an important part of the egg tray production line, so the importance of cycle control is particularly important in the production process.
The whole process of the egg tray machine is a sequential process, so it is controlled by the controller to realize the sequential action cycle. The main technical difficulties are:
Since the pulp molding production process involves cold extrusion molding, hot pressing and setting processes, and the two processes cannot be combined, there is a problem that the transfer of the paper molding products is inevitable.
This problem can be solved by a microswitch with programmable coordination control.
When the product is quasi-successful, the transferred product presses the microswitch, and the microswitch sends the receiving information to the programmable controller. If the receiving is successful, the next action is continued, and if the receiving fails, the receiving is repeated three times.
Otherwise, the alarm will be stopped and wait for the operator to continue processing.
The action cycle control of egg tray equipment is an important part of the egg tray production line, so the importance of cycle control is particularly important in the production process.
Tuesday, September 24, 2019
How to maintain the egg tray production line?
Egg tray production line needs some professional maintenance in the process of use. If the manufacturer does not pay attention to mechanical maintenance during use, it will greatly reduce the service life of the product. Today, we mainly talk about the maintenance of the egg tray machine. Everyone generally has the equipment maintenance in the egg tray machine. But do you know that there are still some requirements for the maintenance of the egg tray machine?
First, the 'four requirements' for egg tray machine production line maintenance
Neat: tools, workpieces, and accessories are neatly placed; safety guards are complete; line piping is complete.
Cleaning: The inside and outside of the equipment are clean; all sliding surfaces and screws, gears, racks, etc. are free of oil and dirt; no leakage, no leakage, no leakage, no leakage; cleaning of the chips.
Lubrication: Oil on time, oil quality, oil quality meets requirements; oil pot, oil gun, oil cup, linoleum, oil line are clean and complete, oil mark is bright, oil circuit is smooth.
Safety: Implement the system of fixed and fixed shifts; be familiar with the structure of the equipment and comply with the operating procedures, the manufacturer of the egg tray machine, use the equipment reasonably, carefully maintain the equipment, and prevent accidents.
First, the 'four requirements' for egg tray machine production line maintenance
Neat: tools, workpieces, and accessories are neatly placed; safety guards are complete; line piping is complete.
Cleaning: The inside and outside of the equipment are clean; all sliding surfaces and screws, gears, racks, etc. are free of oil and dirt; no leakage, no leakage, no leakage, no leakage; cleaning of the chips.
Lubrication: Oil on time, oil quality, oil quality meets requirements; oil pot, oil gun, oil cup, linoleum, oil line are clean and complete, oil mark is bright, oil circuit is smooth.
Safety: Implement the system of fixed and fixed shifts; be familiar with the structure of the equipment and comply with the operating procedures, the manufacturer of the egg tray machine, use the equipment reasonably, carefully maintain the equipment, and prevent accidents.
Selection of hydraulic pulper in egg tray production line
The whole selection of the egg tray production line in the production process, the choice of hydraulic pulper needs our attention. The hydropulper is common equipment used for the disintegration of waste paper in egg tray equipment and is also the main equipment used to process pulp boards and broke paper. The hydraulic pulper has several advantages in the disintegration of the pulping board, broke paper, waste paper, etc.:
First: the pulp is only dissociated without cutting
Second: strong disintegration ability, small power consumption per unit of output
Third: the equipment is simple, the cost is low, the floor space is small, and maintenance and repair are convenient.
Fourth: the labor required and can be mechanized and automated
The horizontal hydraulic pulper is the most commonly used in China's waste paper processing industry. Its working principle is to add a certain amount of water according to a certain proportion after the waste paper is put into, and the high rope and rag in the waste paper. The wire, the plastic, and the like are mounted on the rotor by the blades of the hooks at one end, and the motor rotates the main shaft of the mainframe and the turntable fixed on the main shaft through the pulley.
The hydraulic pulper uses this rotary motion, and the slurry contained in the metal tank rubs against each other and rubs to achieve the purpose of pulp disintegration. The pulp is broken into fiber suspension and then passed through a sieve assembled in the lower part of the slurry tank. After the screen is screened, the good slurry flows through the sieve hole through the slurry pipe connected to the bottom of the tank to the slurry storage tank, and the coarse tie left in the tank is removed through the cleaning of the bottom of the metal slurry tank. The choice of hydraulic pulper in the egg tray machine plays a vital role in the quality of the egg tray, so the perfect water + force pulper must choose a good quality water pulper in the whole egg tray production line.
First: the pulp is only dissociated without cutting
Second: strong disintegration ability, small power consumption per unit of output
Third: the equipment is simple, the cost is low, the floor space is small, and maintenance and repair are convenient.
Fourth: the labor required and can be mechanized and automated
The horizontal hydraulic pulper is the most commonly used in China's waste paper processing industry. Its working principle is to add a certain amount of water according to a certain proportion after the waste paper is put into, and the high rope and rag in the waste paper. The wire, the plastic, and the like are mounted on the rotor by the blades of the hooks at one end, and the motor rotates the main shaft of the mainframe and the turntable fixed on the main shaft through the pulley.
The hydraulic pulper uses this rotary motion, and the slurry contained in the metal tank rubs against each other and rubs to achieve the purpose of pulp disintegration. The pulp is broken into fiber suspension and then passed through a sieve assembled in the lower part of the slurry tank. After the screen is screened, the good slurry flows through the sieve hole through the slurry pipe connected to the bottom of the tank to the slurry storage tank, and the coarse tie left in the tank is removed through the cleaning of the bottom of the metal slurry tank. The choice of hydraulic pulper in the egg tray machine plays a vital role in the quality of the egg tray, so the perfect water + force pulper must choose a good quality water pulper in the whole egg tray production line.
Thursday, September 12, 2019
What are the functions of the egg tray?
The egg tray produced by the egg tray machine has a protective function. Protect eggs from external impacts and prevent damage or deterioration of eggs caused by light, moisture, etc. Very good protection of eggs and reduce losses. Easy to transport. Eggs are produced in order to get the market to sell. This is a product circulation process. In this process, eggs will undergo numerous transportation, handling, storage and other aspects, which requires the packaging of eggs to be able to adapt to this process. Good egg packaging should be easy to carry, squid transport, and can be stored securely during storage.
Protective function. Protect eggs from external impacts and prevent damage or deterioration of eggs caused by light, moisture, etc. Very good protection of eggs and reduce losses. Easy to transport. Eggs are produced in order to get the market to sell. This is a product circulation process. In this process, eggs will undergo numerous transportation, handling, storage and other aspects, which requires the packaging of eggs to be able to adapt to this process. Good egg packaging should be easy to carry, squid transport, and can be stored securely during storage.
The raw material of the egg tray is actually waste paper. In the early stage of production, it is to be stirred and pulped. This kind of pulping contains about 10% aqueous fiber solution. When molding, the water needs to be filtered out. Therefore, the mold must be a mesh mold. Be sure to arrange them well, otherwise, it will be easy to block. When the egg tray is molded, the die extrusion requires a filtering process to drain the water, so the wall thickness is uniform everywhere. After the pulp egg tray is formed, it is a wet blank with a water content of about 70%. Do not exceed the vacuum pressure.
In fact, in the selection of raw materials, it has been screened through layers, and it is determined not to use bad raw materials. Then, in every process of processing, it will be strictly tested by special quality inspection engineers, and will not allow the phenomenon of cutting corners. Manufactured such a high-quality product; Shuliy Machinery adopted a small-scale and multi-sale sales method, because the egg tray equipment is seriously responsible in the manufacturing process, reducing some unnecessary expenses, but also saving more time for the majority of customers. Produce more quality egg tray equipment! After you purchase the egg tray equipment, we will arrange the appropriate logistics for you to ship.
Put the used scraps of raw materials into the pulper, and add water and other raw materials to break into a slurry. This process is equivalent to re-engineering those used paper scraps. It is a step in their re-generation of egg trays. The polished pulp is conveyed through the pipeline to the molding machine. The egg tray forming machine is referred to as the egg tray machine. Different types of egg trays can be manufactured through different molds on the main machine, and the mold can be replaced to produce apple trays, wine trays, seedling trays, and another industrial packaging. After the shaping is successful, the basic shape of the egg tray comes out, but at this time they are still wet. Need to go to the next step.
The drying tunnel is long and long, and the full-scale three-dimensional hot air ensures that the egg tray can be dried in a short time. The freshly formed egg tray is sent to the long drying lane, slowly moving on the conveyor belt, and feeling the hot air from all directions. The hot air is officially used to remove the water from the body, and the waste paper is officially regenerated. Trust! Packing, this part is to put a piece of new egg tray, sorting and packaging, extrusion molding. Easy to transport and carry. The egg trays that have been hit are sent to major chicken farms, shopping malls, and supermarkets to realize the value of their rebirth.
Protective function. Protect eggs from external impacts and prevent damage or deterioration of eggs caused by light, moisture, etc. Very good protection of eggs and reduce losses. Easy to transport. Eggs are produced in order to get the market to sell. This is a product circulation process. In this process, eggs will undergo numerous transportation, handling, storage and other aspects, which requires the packaging of eggs to be able to adapt to this process. Good egg packaging should be easy to carry, squid transport, and can be stored securely during storage.
The raw material of the egg tray is actually waste paper. In the early stage of production, it is to be stirred and pulped. This kind of pulping contains about 10% aqueous fiber solution. When molding, the water needs to be filtered out. Therefore, the mold must be a mesh mold. Be sure to arrange them well, otherwise, it will be easy to block. When the egg tray is molded, the die extrusion requires a filtering process to drain the water, so the wall thickness is uniform everywhere. After the pulp egg tray is formed, it is a wet blank with a water content of about 70%. Do not exceed the vacuum pressure.
In fact, in the selection of raw materials, it has been screened through layers, and it is determined not to use bad raw materials. Then, in every process of processing, it will be strictly tested by special quality inspection engineers, and will not allow the phenomenon of cutting corners. Manufactured such a high-quality product; Shuliy Machinery adopted a small-scale and multi-sale sales method, because the egg tray equipment is seriously responsible in the manufacturing process, reducing some unnecessary expenses, but also saving more time for the majority of customers. Produce more quality egg tray equipment! After you purchase the egg tray equipment, we will arrange the appropriate logistics for you to ship.
Put the used scraps of raw materials into the pulper, and add water and other raw materials to break into a slurry. This process is equivalent to re-engineering those used paper scraps. It is a step in their re-generation of egg trays. The polished pulp is conveyed through the pipeline to the molding machine. The egg tray forming machine is referred to as the egg tray machine. Different types of egg trays can be manufactured through different molds on the main machine, and the mold can be replaced to produce apple trays, wine trays, seedling trays, and another industrial packaging. After the shaping is successful, the basic shape of the egg tray comes out, but at this time they are still wet. Need to go to the next step.
The drying tunnel is long and long, and the full-scale three-dimensional hot air ensures that the egg tray can be dried in a short time. The freshly formed egg tray is sent to the long drying lane, slowly moving on the conveyor belt, and feeling the hot air from all directions. The hot air is officially used to remove the water from the body, and the waste paper is officially regenerated. Trust! Packing, this part is to put a piece of new egg tray, sorting and packaging, extrusion molding. Easy to transport and carry. The egg trays that have been hit are sent to major chicken farms, shopping malls, and supermarkets to realize the value of their rebirth.
Is the egg tray produced by the egg tray machine environmentally friendly?
Is the product produced on the new egg tray production line on the market environmentally friendly? So, how is the environmental protection of the egg tray production line reflected on a daily basis? Egg tray machine is the earliest pulp molding equipment, mainly producing various pulp molded products, such as egg trays, bottle holders, fruit trays, etc. Pulp molded products use waste newspapers and carton paper as the main raw materials, pulping through a certain proportion of additives, dewatering molding through special molds, and drying, heat treatment, shaping and other series of processes.
Pulp molded products can be added and utilized, degradable, and have good waterproof and oil-proof properties after adding special processes. They can completely replace foamed plastic products, can effectively eliminate white pollution, and have good environmental protection; pulp molded products are The environmental protection products recommended by the world's environmental protection departments attach great importance to environmental protection work in their production process, and have an impact on the environmental protection of their three wastes.
Throughout the production process, from the beginning of the use of the main raw materials to the end of the entire production process, its environmental awareness is very strong. The raw material is waste paper, and in the production process, it is mainly a physical reaction, and only a small amount of chemical substances are added as a waterproofing agent, and these chemical materials are basically all retained in the finished product after the product is dried, and the environment is not discharged. Pollution;
Is the egg tray produced by the egg tray machine environmentally friendly?
The water used in the egg tray machine production line is closed and used. It only produces steam vapor to space when the product is dried. There is no need to replenish water during the production process, so water consumption is not large. The egg tray production line is a kind of pulp as raw material, which uses a vacuum to adsorb the pulp on the product mold. Through the adjustment of time, various products reach a certain thickness and dry/wet ratio and are produced through processes such as transformation and demoulding. Machine for paper products.
Now, let's talk about the role and characteristics of the egg tray production line. The person in charge of the Hongrun packaging product organizes the following aspects for you: the egg tray production line can be processed from the grouting, forming, shaping, trimming, according to the needs of the user. Counting, fully automatic to packaging. A multi-purpose machine can be used to produce environmentally-friendly tableware, plant fiber-mounted wallboard, industrial packaging, environmentally-friendly medical trays, disposable articles, cattle plugs, electric welding masks, egg trays, nursery cups, paper mold toys, etc. .
Pulp molded products can be added and utilized, degradable, and have good waterproof and oil-proof properties after adding special processes. They can completely replace foamed plastic products, can effectively eliminate white pollution, and have good environmental protection; pulp molded products are The environmental protection products recommended by the world's environmental protection departments attach great importance to environmental protection work in their production process, and have an impact on the environmental protection of their three wastes.
Throughout the production process, from the beginning of the use of the main raw materials to the end of the entire production process, its environmental awareness is very strong. The raw material is waste paper, and in the production process, it is mainly a physical reaction, and only a small amount of chemical substances are added as a waterproofing agent, and these chemical materials are basically all retained in the finished product after the product is dried, and the environment is not discharged. Pollution;
Is the egg tray produced by the egg tray machine environmentally friendly?
The water used in the egg tray machine production line is closed and used. It only produces steam vapor to space when the product is dried. There is no need to replenish water during the production process, so water consumption is not large. The egg tray production line is a kind of pulp as raw material, which uses a vacuum to adsorb the pulp on the product mold. Through the adjustment of time, various products reach a certain thickness and dry/wet ratio and are produced through processes such as transformation and demoulding. Machine for paper products.
Now, let's talk about the role and characteristics of the egg tray production line. The person in charge of the Hongrun packaging product organizes the following aspects for you: the egg tray production line can be processed from the grouting, forming, shaping, trimming, according to the needs of the user. Counting, fully automatic to packaging. A multi-purpose machine can be used to produce environmentally-friendly tableware, plant fiber-mounted wallboard, industrial packaging, environmentally-friendly medical trays, disposable articles, cattle plugs, electric welding masks, egg trays, nursery cups, paper mold toys, etc. .